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In-Process Control (IPC)

IPC sampling and results with automatic limit evaluation.

In-Process Control captures sampling and test results at defined manufacturing stages, evaluating them against acceptance limits in real time and flagging out-of-limit values before the batch proceeds.

What In-Process Control (IPC) delivers

Stage-triggered IPC sampling prompts
Real-time result entry with automatic limit evaluation
Out-of-limit flagging with immediate supervisor alert
IPC frequency configuration by product and stage
Instrument-linked IPC result capture
IPC trend reporting across batches and lines
Linkage of IPC failures into the deviation workflow

A controlled path from start to closure

  1. 1Trigger Sampling
  2. 2Test
  3. 3Enter Result
  4. 4Evaluate Against Limits
  5. 5Flag / Proceed
  6. 6Record

Why teams move to In-Process Control (IPC)

Catch out-of-limit process parameters before batch completion

Reduce reliance on end-of-batch quality checks alone

Standardize IPC frequency and limits across products

Feed IPC failures directly into deviation handling

Trend in-process performance across batches and lines

Built for regulated operations

21 CFR Part 11

Electronic records and electronic signature controls — unique user identity, secure e-signatures and computer-generated audit trails on every record.

EU GMP Annex 11

Computerised system controls including access management, change control, data integrity and periodic review of the system.

GAMP 5

Risk-based validation approach, with pre-executed IQ/OQ documentation supplied with every release.

ALCOA++

Records that are attributable, legible, contemporaneous, original and accurate — enforced at record level.

OPS IQ is designed to support these regulatory expectations. Compliance is achieved together with your own validated implementation, procedures and controls.

Connected to your enterprise systems

ERP / SAP

Master data, materials and batch context exchanged over open REST and event APIs.

MES

Shopfloor execution events and equipment context linked to quality records.

LIMS

Laboratory results and specification data connected to quality decisions.

Identity Providers

Enterprise SSO and role-based access through your existing identity provider.

Enterprise APIs

Open REST and event APIs for custom and legacy systems.

Works with the rest of OPS IQ

Want to see how In-Process Control (IPC) works for your organization?