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Spare Parts Management

Spare consumption, reorder levels and criticality linked to each asset.

Spare Parts Management tracks the parts that keep critical assets running — stock levels, reorder points, consumption history and criticality — linked directly to the equipment each part serves.

What Spare Parts Management delivers

Bill of materials per asset with critical spares flagged
Automatic reorder alerts at configured stock levels
Consumption history tied to work orders and assets
Vendor and lead-time data per part
Obsolescence tracking for ageing equipment
Stock valuation and slow-moving part reporting
Barcode or QR-based issue and receipt at store level
Critical spare availability check before job dispatch

A controlled path from start to closure

  1. 1Define BOM
  2. 2Set Reorder Levels
  3. 3Issue on Job
  4. 4Replenish
  5. 5Review Stock

Why teams move to Spare Parts Management

Avoid downtime caused by an out-of-stock critical spare

Reduce excess inventory carried on slow-moving parts

Track true consumption cost per asset

Shorten repair time with parts confirmed before dispatch

Plan replenishment around real vendor lead times

Built for regulated operations

21 CFR Part 11

Electronic records and electronic signature controls — unique user identity, secure e-signatures and computer-generated audit trails on every record.

EU GMP Annex 11

Computerised system controls including access management, change control, data integrity and periodic review of the system.

GAMP 5

Risk-based validation approach, with pre-executed IQ/OQ documentation supplied with every release.

ALCOA++

Records that are attributable, legible, contemporaneous, original and accurate — enforced at record level.

OPS IQ is designed to support these regulatory expectations. Compliance is achieved together with your own validated implementation, procedures and controls.

Connected to your enterprise systems

ERP / SAP

Master data, materials and batch context exchanged over open REST and event APIs.

MES

Shopfloor execution events and equipment context linked to quality records.

LIMS

Laboratory results and specification data connected to quality decisions.

Identity Providers

Enterprise SSO and role-based access through your existing identity provider.

Enterprise APIs

Open REST and event APIs for custom and legacy systems.

Works with the rest of OPS IQ

Want to see how Spare Parts Management works for your organization?