Nexgensis TechnologiesNexgensisTechnologies

Corrective Maintenance

Root cause, corrective action and verification on every repair.

Corrective Maintenance formalises the repair process beyond the breakdown clock — capturing the diagnosed cause, the corrective action taken, parts consumed and a verification step before the asset returns to GxP use.

What Corrective Maintenance delivers

Structured cause-code capture on every repair
Corrective action linked back to originating breakdown or defect
Parts and labour recorded against the job
Return-to-service verification by engineering or QA
Linkage to CAPA for recurring or critical failures
Repair cost roll-up by asset and asset class
Photo evidence attached to the repair record
Technician sign-off with electronic signature

A controlled path from start to closure

  1. 1Diagnose
  2. 2Plan Repair
  3. 3Execute
  4. 4Verify
  5. 5Sign Off
  6. 6Close

Why teams move to Corrective Maintenance

Document every repair to a defensible, signed standard

Feed accurate cause data into reliability analysis

Escalate recurring failures into CAPA automatically

Control repair cost with visible labour and parts data

Give QA confidence in return-to-service decisions

Built for regulated operations

21 CFR Part 11

Electronic records and electronic signature controls — unique user identity, secure e-signatures and computer-generated audit trails on every record.

EU GMP Annex 11

Computerised system controls including access management, change control, data integrity and periodic review of the system.

GAMP 5

Risk-based validation approach, with pre-executed IQ/OQ documentation supplied with every release.

ALCOA++

Records that are attributable, legible, contemporaneous, original and accurate — enforced at record level.

OPS IQ is designed to support these regulatory expectations. Compliance is achieved together with your own validated implementation, procedures and controls.

Connected to your enterprise systems

ERP / SAP

Master data, materials and batch context exchanged over open REST and event APIs.

MES

Shopfloor execution events and equipment context linked to quality records.

LIMS

Laboratory results and specification data connected to quality decisions.

Identity Providers

Enterprise SSO and role-based access through your existing identity provider.

Enterprise APIs

Open REST and event APIs for custom and legacy systems.

Works with the rest of OPS IQ

Want to see how Corrective Maintenance works for your organization?