Breakdown Maintenance
Rapid breakdown capture with a running downtime clock.
Breakdown Maintenance lets any operator log an equipment failure in seconds, starts a downtime clock immediately, classifies severity and routes the job to the right technician with automatic escalation on critical assets.
What Breakdown Maintenance delivers
A controlled path from start to closure
- 1Report Breakdown
- 2Classify Severity
- 3Diagnose
- 4Repair
- 5Verify
- 6Close & Analyse
Why teams move to Breakdown Maintenance
Cut response time on critical asset failures
Capture accurate downtime data instead of estimates
Surface repeat failures before they become chronic
Give reliability teams real Pareto data on downtime causes
Keep breakdown history attached to the asset permanently
Built for regulated operations
21 CFR Part 11
Electronic records and electronic signature controls — unique user identity, secure e-signatures and computer-generated audit trails on every record.
EU GMP Annex 11
Computerised system controls including access management, change control, data integrity and periodic review of the system.
GAMP 5
Risk-based validation approach, with pre-executed IQ/OQ documentation supplied with every release.
ALCOA++
Records that are attributable, legible, contemporaneous, original and accurate — enforced at record level.
OPS IQ is designed to support these regulatory expectations. Compliance is achieved together with your own validated implementation, procedures and controls.
Connected to your enterprise systems
ERP / SAP
Master data, materials and batch context exchanged over open REST and event APIs.
MES
Shopfloor execution events and equipment context linked to quality records.
LIMS
Laboratory results and specification data connected to quality decisions.
Identity Providers
Enterprise SSO and role-based access through your existing identity provider.
Enterprise APIs
Open REST and event APIs for custom and legacy systems.